PRODUCT
Material: Carbon steel
Finish:blue-white zinc plated
MOQ:1000PCS
Samples: Free
Standard:Non-standard , drawing or samples
Product Details
Customized non-standard cold-bending parts are non-standard fasteners and structural components developed based on the cold-bending forming process, specifically tailored for the specific equipment structure, space limitations, or functional requirements. We abandon the "one-size-fits-all" mindset of traditional standard parts and, from raw material selection, mold development to forming parameters, conduct reverse engineering and forward design throughout according to the drawings or physical samples provided by the customers, achieving precise matching of geometric shape, mechanical properties, and surface condition. Each non-standard cold-bending part is the result of the deep integration of process engineers with material science, mold technology, and represents key functional missions such as connection, transmission, positioning, and load-bearing.
▪ Cost efficiency: One-piece molding replaces multi-process machining
By using cold heading technology, the bar material is directly deformed into complex three-dimensional structures with a material utilization rate of up to 85%-95%. Compared to cutting processing, the waste loss is reduced by more than 60%, the single-piece production cost is decreased by 30%-50%, and the manufacturing cycle is shortened. At the same time, the quality fluctuation risks in multi-process transfer are eliminated.
▪ Performance enhancement: Cold working hardening gives original strength
When metals undergo high-pressure heading at room temperature, the grains are distributed along the deformation direction in a streamlined manner, forming a natural fiber structure strengthening effect. The surface hardness of the product increases by 20%-40%, and the tensile strength and fatigue life are significantly better than those of cut parts. It is particularly suitable for alternating load and vibration conditions.
▪ Dimension consistency: Mold-level accuracy ensures interchangeability
Using a hard alloy multi-station mold system, the key dimension tolerances can be controlled within ±0.02mm, and the variation coefficient of products in the same batch is lower than 1%, meeting the strict requirements of automated assembly lines, reducing assembly and debugging time, and improving the yield rate of end products.
▪ Design flexibility: Breaking the functional boundaries of standard parts
Not constrained by the size series of national standards or industry standards, it can integrate multi-head threads, irregular heads, internal cavity structures, local spline, etc., achieving "one piece for multiple pieces" functional integration, simplifying the product structure of customers, and reducing assembly complexity and total cost of ownership.
Furniture hardware system
Connection and locking for panel furniture, cross braces and pull rods for tables and chairs, tensioning nodes for cabinet doors with tightened steel wire ropes. The cylindrical shape is not harmful to the hand and is aesthetically pleasing.
Exhibition and display equipment
Pull rod tensioning systems for display stands, light boxes, and background boards. The radial holes pass through the pull rods, and axial threads lock for positioning, enabling quick assembly and fine size adjustment.
Medical equipment supports
Joint connections for surgical lamp arms and monitoring instrument supports. Made of stainless steel, which can be disinfected. The double-hole design allows for the intersection of multiple components, with a compact structure meeting clean room requirements.
Outdoor advertising facilities
Frame tensioning for light box signs, steel wire rope fixation for banners. Galvanized coating is resistant to weathering. Adjustment nuts compensate for the slack caused by thermal expansion and contraction of the material.
Sports and fitness equipment
Steel wire rope guidance for strength training equipment, tensioning of the running belt for treadmills. Radial holes pass through the cables, and axial adjustment of tension ensures safe use.
Marine and yacht hardware
Rope pullers for railings, support rods for sunshades. 316 stainless steel version is resistant to seawater corrosion. The cylindrical shape has no hooks, and is in line with maritime safety regulations.






